3 problems with manual silo control (and how to avoid them)

Many silos and tanks are still managed ‘by eye’, but that leads to errors, costs and risks. In this article we explain the three main problems and how to solve them with affordable, maintenance-free technology.Many silos and tanks are still managed ‘by eye’, but that leads to errors, costs and risks. In this article we explain the three main problems and how to solve them with affordable, maintenance-free technology.

In many agricultural operations and industrial environments, level control inside tanks and silos is still done manually or with non-automated systems. In the short term, it may seem sufficient… But how many times have you arrived at a tank only to discover —too late— that it had already run empty? In the medium and long term, this system leads to higher operational costs, supply risks, and significant efficiency loss. At MCSystems, we know this reality well. That’s why we’ve developed solutions to democratize access to remote measurement technology — making it affordable, autonomous, and adapted to each sector. First, let’s look at the most common problems and how our level sensors help solve them.

Why manual control is no longer enough

1. Unexpected stock depletion

In many farms and warehouses, level control is still manual: tanks are checked once a day, consumption is roughly estimated, and actions are taken when it “seems” like a refill is needed. This method leaves far too much room for error. Without a precise alert or monitoring system, one day you might arrive and find out that essential supplies —such as feed, grain, fertilizer, or fuel— have run out unexpectedly. This can lead to unplanned downtime, higher logistical costs, and in critical cases, serious impacts on production or animal welfare.

2. Deliveries without planning

Another common situation is not knowing the tank’s capacity before a delivery arrives. The truck comes, and there’s no certainty about whether there’s enough room. This scenario creates two immediate risks: on one hand, overfilling or spillage; on the other, wasted time and money if part of the delivery needs to be returned or logistics must be rearranged. All of this can be avoided with accurate, remote level readings that allow you to prepare ahead of time and ensure a safe, efficient workflow.

3. Decisions based on assumptions

Many production managers, farmers or maintenance technicians still make decisions based on visual checks or rough estimates. But in environments where time, volume, and consistency are crucial, that’s no longer enough. Without up-to-date quantitative data, forecasting weakens, management becomes improvised, and errors become more likely. On top of that, this constant human dependence makes the system vulnerable to distractions, absences, or staff turnover.

The solution: smart, simple and accessible sensors

To solve these issues, MCSystems has created Silometric — a level sensor for solids (including powdered materials) offering:
  • Remote, real-time readings
  • Maintenance-free system: built-in battery with up to 5 years of autonomy
  • Laser or radar technology, ensuring reliable readings in any environment
  • Easy installation — no wiring or construction needed
🔗 Discover more about Silometric For liquids, we offer the Fluidmetric sensor, ideal for high-pressure, industrial or chemical liquid tanks.

From guesswork to efficient management

Switching to smart control isn’t just about technology — it’s about gaining time, security and foresight. If you want to leave blind management behind, we’re here to help. Avoid surprises and take control of your silos with efficient technology. Request more information now.